Aircraft Factfile and Recognition Guide - Boeing 707



Background

The Boeing 707 transport was the first of the long-range and, for its day, high-passenger-capacity aircraft that marked the real beginning of the revolutionary jet age in air transportation. Even today, many people consider the terms 707 and jet transport to be synonymous. The prototype of this remarkable aircraft first flew in July 1954, and an early production version first entered airline service in the fall of 1958. Over 900 Boeing 707 commercial transports have been built, but by 1980 the 707 was no longer in production as a commercial transport.

Although many people have described the KC-135 as a military version of the Boeing 707 airliner they are actually two totally different aircraft although they are both developments of the Boeing model 367-80. When compared with the 707 the KC-135 is a shorter, narrower, smaller aircraft. A tanker version of the aircraft, the KC-135, was built in large numbers for the USAF; and the Airborne Warning and Control System aircraft (AWACS).

The prototype of the 707 was known in the Boeing Company as the model 367-80, and within the company it has always been referred to as the Dash-Eighty. The Boeing 367-80, the prototype for both the 707 and the military KC-135 Stratotanker, first flew on 15 July 1954. The aircraft served as a test vehicle for the exploration and development of new ideas for many years. Finally retired in 1972, it was presented to the Smithsonian Institution.

The Boeing 367-80 was the first turbojet transport to fly in the United States and that occurred on July 15, 1954. The heritage of the Dash 80, which was the first prototype 707, had been the Boeing success with larger bombers which emerged from the XB-15 (XC-105) long-range experimental bomber XBLR-I of the late 1930's, the Model 255 which became the B-17 (1934), the B-29 (1944), and the B-50 (1947). These were all four-engine propeller-driven airplanes. The knowledge gleaned from Germany led Boeing to the design of the swept-wing six-jet B-47 which first flew in December 1947, and the swept-wing eight-jet B-52 which first flew in April 1952.

The Dash 80 outgrowth was privately financed by Boeing with a view toward commercial passenger use and military tanker use, both of which were achieved. The first of a long and historic series of the 707 family began service with PAA in October 1958. Military derivations of the 707 type airframe are the E-3 sentry (AWACS), E-6, the EC-18 Advanced Range Instrumentation Aircraft (ARIA), the C-137 (Air Force One), and the KC-135 Stratotanker.

On 13 October 1955 the aviation industry learned that Pan American World Airways had placed the first order for jet airliners to be produced in the United States, ordering both the Boeing 707 and Douglas DC-8. CAA certificated the aircraft, a four-engine, long-range plane with a maximum capacity of 189 passengers on Sep 23, 1958.

On 04 October 1958 British Overseas Airways Corporation inaugurated the first transatlantic jet passenger service, using de Havilland Comet 4 aircraft flying between New York and London. On the 26th of the same month, Pan American World Airways began the first U.S. scheduled jet service with Boeing 707 flights between New York and Paris. On Dec 10, 1958, National Airlines used leased 707s to begin the first U.S. domestic scheduled jet airline service, flying between New York and Miami.

On 25 January 1959 transcontinental jet airliner service began as American Airlines inaugurated Boeing 707 flights between New York and Los Angeles. The new service also made American the first U.S. airline to begin domestic scheduled jet flights using its own aircraft. High-altitude radar advisory service was also established, using FAA-military radar teams based at 17 military installations across the United States.

By any measure, the 707 series of aircraft must be ranked as one of the most successful transports ever produced. On 30 August 1991, Boeing announced an end to production of the 707. The company built 857 of the 707s, selling the last as a radar surveillance plane earlier in 1991.

The wing of the Boeing 707 is mounted in the low position at the bottom of the fuselage; this wing location has been preferred on transports designed for passenger use since the Boeing 247 and Douglas of the early 1930's. The wing has an aspect ratio of 7.1 and employs a 35° sweepback angle. This wing geometry provides a combination of good cruising efficiency at high subsonic speeds, low structural weight, and large internal volume for fuel. The main landing gear consists of two struts to which are mounted four-wheel bogies. The landing gear is attached to the wing and is retracted inboard into the thickened juncture of the wing and fuselage. The nearly straight trailing edge of the wing near the fuselage is dictated by the required storage space for the landing gear in the retracted position. The two-wheel nose gear retracts forward into the fuselage.

The four engines are mounted similarly to the manner pioneered by the B-47 bomber. Each engine is contained in a single nacelle that is attached to the bottom of the wing by a swept forward pylon. Consideration was given to mounting two engines in each of two nacelles; such an arrangement was employed in mounting the four inboard engines of the B-47. This engine configuration was abandoned on the transport because of the possibility that disintegration of one engine might cause failure of an adjacent engine. This possibility was apparently not acceptable on a passenger-carrying transport. Early versions of the 707 were powered with turbojet engines. Several different engines were used, but most of these early aircraft employed the Pratt & Whitney JT3C engine, which is basically a civil version of the military J-57 turbo jet used by such aircraft as the Boeing B-52 bomber and the North American F-100 fighter. Most 707 aircraft manufactured since the early 1960's, however, have been powered with a turbofan version of this engine. The Pratt & Whitney JT3D turbofan engine utilizes the same basic gas generator as the J-57 but has a front-mounted two-stage fan with a pressure ratio of about 1.8. The bypass ratio is 1.43, and the sea-level static thrust is about 19 000 pounds. The fan discharges through a short duct that appears somewhat similar to a NACA cowling of the type employed on many radial-type piston engines. Thrust reversers are employed to assist in stopping the aircraft on its landing rollout. Reverse thrust may also be used to increase the rate of descent.

The lateral control system of the aircraft consists of a combination of spoilers and ailerons that are mixed in their use according to the speed regime in which the aircraft is flying. The spoilers are also used for reducing the stopping distance of the aircraft on landing and for rapid descents in flight. Descent rates of as high as 15 000 feet per minute can be achieved by deployment of the spoilers and the use of reverse engine thrust.

The elevators and ailerons are aerodynamically balanced and are manually operated by aerodynamic servotabs. In this type of control system, the pilot's primary flight controls deflect tabs on the main control surfaces. The hinge moment of the control surface is altered by deflection of the tab, and, consequently, the floating angle of the surface is altered. This change in angle of the main surface provides the necessary control moments for the aircraft. The spoilers and rudder on the 707 aircraft are operated hydraulically. Small changes in longitudinal trim are made with the use of trim tabs on the elevators. Changes in trim, such as those caused by flap deflection, are balanced, by adjusting the angle of the horizontal stabilizer. Movement of this surface is power actuated.

Variants of the 707

The 367-80 (Dash-80) was the original prototype Boeing jet transport. Used to develop the KC-135 Stratotanker and the 707, it was fitted with four Pratt & Whitney JT3C engines, each producing 10,000 lbf (44.5 kN). First flight was 15 July 1954. Upon completion of initial test programs, it found use as a flying testbed for new technologies and for continuing improvements to the 707 series. Later fitted with Pratt & Whitney JT3D turbofans, it was retired to storage in Arizona. It is now preserved for public viewing at the Steven F. Udvar-Hazy Center of the Smithsonian National Air and Space Museum (NASM)'s annex near Washington Dulles International Airport.

       
       

The 717 was the Boeing designation for C-135 Stratolifter and KC-135 Stratotanker derivatives of the 367-80. The designation was later used to re-name the McDonnell-Douglas MD-95 as the Boeing 717 after McDonnell-Douglas had been acquired by Boeing.

       

The 707-120 was the first production 707 variant. The variant featured a longer, wider fuselage and greater wingspan than the original Dash-80. A full set of rectangular cabin windows was included for the interior, which was capable of a seating 179 passengers. It was designed for transcontinental routes and often required a refueling stop when used on the North Atlantic route. It was fitted with four Pratt and Whitney JT3C-6 turbojets, civilian versions of the military J57 model, which produced 12,500 lbf (55.6 kN) each, allowing a 257,000 lb (117,000 kg) takeoff gross weight. First flight was on December 20, 1957. Major orders were the launch order for 20 707-121 aircraft by Pan American and an American Airlines order for 30 707-123 aircraft. The first revenue service of a 707 was on October 26, 1958. A total of 69 were built.

       
The 707-138 was based on the -120 but had a 10 ft (3.05 m) reduction to the rear fuselage and were capable of increased range. It was a variant for Qantas and included Boeing customer number of 38 for Qantas. A total of 13 -138s were built.
       
The 707-120B was the first major upgrade to the design was a re-engining with JT3D-3 turbofans, which were quieter, more powerful, and more fuel-efficient, producing 18,000 lbf (80.1 kN) each. The aircraft also received the wing modifications introduced on the 720. The tailplane was also enlarged on the -120B. A total of 72 of these were built, and many more were converted from 707-120 aircraft, including Qantas' aircraft, which became 707-138B aircraft upon conversion. The first flight of the -120B was on 22 June 1960.

       

The 707-220 was designed for hot and high operations with powerful Pratt & Whitney JT4A-3 turbojets, only five of these were produced, however only four were ultimately delivered with one being lost during a test flight. All were for Braniff International Airways and carried the model number 707-227. This version was made obsolete by the arrival of the turbofan-powered 707-120B.

   

The 707-320 Intercontinental is a stretched version of the turbojet-powered original model, powered by JT4A-3 turbojets producing 15,800 lbst each. The interior allowed for up to 189 passengers due to a 100-inch (2,500 mm) stretch, while a longer wing carried more fuel, increasing range by 1,600 miles (2,600 km) and allowing the aircraft to operate as true transoceanic aircraft. The wing modifications included outboard and inboard inserts, as well as a kink in the trailing edge to add area inboard.[9] Takeoff weight was increased to 316,000 lb (143,000 kg). First flight was on January 11, 1958, and 69 turbojet 707-320s were produced.

   
The 707-320B is a re-engined version undertaken in parallel with the -120B, using the same JT3D-3 turbofans and incorporating many of the same airframe upgrades as well. The wing was modified from the -320 by adding a second inboard kink, a dog-toothed leading edge, and triangular wingtips instead of the earlier blunt ones.[9] These new wingtips increased overall wingspan by three feet. Takeoff gross weight was increased to 335,000 lb (152,000 kg). 175 of the 707-320B aircraft were produced, as well as upgrades from original -320 models. One of the final orders was by the Iranian Government for 14 707-3J9C aircraft capable of VIP transportation, communication, and in-flight refueling tasks.
The 707-320B Advanced is a slightly improved version of the -320B aircraft, adding three-section leading-edge flaps. These reduced takeoff and landing speeds, and also altered the lift distribution of the wing, allowing the ventral fin found on earlier 707s to be removed. The same wing was also used on the 707-320C.
       
The 707-320C has a convertible passenger–freight configuration which became the most widely produced variant of the 707. The 707-320C added a strengthened floor and a new cargo door to the -320B model. 335 of these variants were built, including a small number with up-rated JT3D-7 engines and a takeoff gross weight of 336,000 lb (152,000 kg). Despite the convertible option, a number of these were delivered as pure freighters.
       
The 707-420 is a version of the 707-320 originally produced at specific request for BOAC and powered by Rolls-Royce Conway 508 turbofans, producing 17,500 lbf (77.8 kN) each. Although BOAC initiated the program, Lufthansa was the launch customer and Air India was the first to receive a 707-420 on February 18, 1960. A total of 37 were built to this configuration.
       
       
The 707-700 was a test aircraft used to study the feasibility of using CFM International's CFM56 powerplants on a 707 airframe and possibly retrofitting them to existing aircraft. After a testing in 1979, N707QT, the last commercial 707 airframe, was refitted to 707-320C configuration and delivered to the Moroccan Air Force as a tanker aircraft. (This purchase was considered a "civilian" order and not a military one.) Boeing abandoned the program, since they felt it would be a threat to the Boeing 757 program. The information gathered in the test led to the eventual retrofitting program of CFM56 engines to the USAF C-135/KC-135R models, and some military versions of the 707 also used the CFM56. Ironically the Douglas DC-8 "Super 70" series by Cammacorp did develop commercially, extending the life of DC-8 airframes in a stricter noise regulatory environment, so there are today more DC-8s in commercial service than there are 707s.

The 720 was originally designated 707-020 but later changed for marketing reasons. It was a modification of the 707-120 designed for medium-range operation from shorter runways. It had four frames removed in front of the wing, and one aft, making it 8 feet 4 inches (2.54 m) shorter than the -120, and certified to a lower maximum takeoff weight. The wing modifications consisted of adding Kruger flaps outboard of the outboard engines to lower takeoff and landing speeds and thus shorten field length, and a thickened inboard section at the leading edge which had a slightly greater sweep. This modification increased the top speed over the -120, and was later available on the -120B and on -120s retrofitted to the B standard. This model had few sales but was still profitable due to the minimal R&D costs associated with modifying an existing type. At one point in the promotion stage to airlines it was known as the 717, although this was the Boeing model designation of the KC-135 and remained unused for a commercial airliner until it was applied to the MD-95 following Boeing's merger with McDonnell Douglas. The 720 was used before the Boeing 727 replaced it in the market. First flight was on November 23, 1959 with 64 of the original version built.

The 720B was the turbofan-powered version of the 720, with JT3D-1-MC6 turbofans producing 17,000 lbf (75.6 kN) each. Takeoff gross weight was increased to 235,000 lb (107,000 kg). 88 of these were built in addition to conversions of existing 720 models.

       

 

Specifications

  720 (707-020) 707-120B 707-320B
Cockpit crew Three
Passengers 140 110 (2 class)
179 (1 class)
147 (2 class)
202 (1 class)
Length 136 ft 2 in (41.25 m) 144 ft 6 in (44.07 m) 152 ft 11 in (46.61 m)
Wingspan 130 ft 10 in (39.90 m) 145 ft 9 in (44.42 m)
Tail height 41 ft 7 in (12.65 m) 42 ft 5 in (12.93 m)
Maximum Takeoff Weight (MTOW) 222,000 lb (100,800 kg) 257,000 lb (116,570 kg) 333,600 lb (151,320 kg)
Empty weight 103,145 lb (46,785 kg) 122,533 lb (55,580 kg) 146,400 lb (66,406 kg)
Takeoff run at MTOW 8,300 ft (2,515 m) 11,000 ft (3,330 m) 10,840 ft (3,280 m)
Fuel Capacity 16,060 US gal (60,900 l) 17,330 US gal (65,590 l) 23,820 US gal (90,160 l)
Landing run 5,750 ft (1,740 m) 6,200 ft (1,875 m) 5,950 ft (1,813 m)
Operating range (Max Payload) 3,680 nmi (6,820 km) 3,735 nmi (6,920 km)
Range at MTOW (max fuel) 3800 nmi (7,040 km) 4,700 nmi (8,704 km) 5,750 nmi (10,650 km)
Cruising speed 540 kn (1000 km/h) 525 kn (972 km/h)
Fuselage width 12 ft 4 in (3.76 m)
Powerplants (4 x) Pratt & Whitney JT3C-7:
12,000 lbf (53.3 kN)
Pratt & Whitney JT3D-1:
17,000 lbf (75.6 kN)
PW JT3D-3:
18,000 lbf (80 kN)
PW JT3D-7:
19,000 lbf (84.4 kN)

 


Sources: Wikipedia Boeing 707, Global Security Boeing 707


© 2005-2011 Steven Holzinger